Senior Engineer Mechanical Design Lead

About Company:

Our Client is one of the leading infrastructure development company, mainly catering toward, Water, Power, Environment, Infrastructure, Manufacturing and Technology. They have also invested into Battery Energy Storage Systems (BESS), which is an investment into manufacturing and deployment of cutting-edge storage infrastructure to help shape a more sustainable and resilient energy future for India.

An Ideal Candidate:

The candidate is required to possess experience in BESS/BMS Embedded development within the Automotive/Automobile sector

Key Competencies:

· Define and develop end-to-end BESS architecture from cell → module → pack → rack → container

· Evaluate and select battery cells based on energy density, lifecycle, safety, and market trends

· Design and develop module, pack, rack, and container-level integration solutions

· Ensure compatibility with PCS, EMS, and overall system infrastructure

Mechanical & Structural Design

• Lead detailed design of internal layouts, busbars, cooling systems, insulation, and enclosures
• Design load-bearing structures considering transportation, seismic, vibration, shock, and lifting requirements
• Perform structural, thermal, and vibration analysis using simulation tools
• Ensure tolerance stack-ups, DFM (Design for Manufacturing), and DFA (Design for Assembly)

Thermal Management & Safety

• Develop and optimize battery cooling solutions at pack and container levels
• Ensure cell temperature uniformity and efficient thermal distribution
• Design for thermal runaway mitigation, including venting, gas exhaust paths, and propagation prevention
• Integrate fire safety systems, gas detection, and emergency response mechanisms