Billet Handler & Controller

General Summary

Implementing , Executing and delivering of the various activities in the billet handling area aimed at ensuring smooth production and delivering quality product to the customer

Essential Duties and Responsibilities

• Executes Billet Handler duties assigned by the supervisor according to production requirements. To ensure availability of consumables and tools required for carrying out billet handling operation in the CC machine as supervised Ensures that all Billet Handling safeties in the machine are working and abides by the company policy to confirm to safety regulations. Ensure separation between heats in sequence and take samples whenever it is necessary. Ensure stacking out of specification heats separately from good billets and identify them. Ensures that Casting work area is clean and free of any obstacles or encumbrances to avoid accidents or hazards

Essential Duties and Responsibilities(Contd)

Ensures the effective implementation of Billet Handling operational policies covering all areas of the casting plant so that all relevant procedural / legislative requirements are fulfilled while delivering a cost –effective quality product to Casting operation. Carries out Billet Handling timely check on the billet quality to ensure consistent product quality Carries out billet dispatch activity timely as per plant requirements & rolling mill requirements. Maintain production data in computer, SAP & department register. Ensure appropriate action is taken to overcome emergency situation in the billet handling area by manual gas cutting or manually operating the discharge device as need arises as instructed. Housekeeping, mille scale cleaning & 5S maintain in working area.

Additional Duties and Responsibilities

• To impart training for new employees To coordinate with cranes and the casting operator regarding the quality of billets supplied by the CC plant.

Knowledge, Skills and/or Abilities required

To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and abilities required.

• Problem Solving
• Sufficient Technical knowledge of billet defects and causes
• Good Planning Skills

• Time Management
• Team Work

• Communication Skills

Minimum Education Qualification (Education Degree)

Diploma in Engineering

Any preferred professional training

Diploma in Engineering or similar

In-depth technical knowledge of Steel Making and Continuous Casting operations

Professional Experience (Must haves)

Minimum 5-7 Years in a Steel Plant as a Billet handler

Previous Experience/exposure Recommendations

Ability to cut with oxy-cutting and welding

Key Performance Indicators

• To ensure that all relevant safety, health, environmental management policies & procedures are abided to guarantee employee safety To ensure shift production targets are achieved to meet the annual production plan of the section & department To ensure that the billets supplied to the RM or export order through material handling are of acceptable quality

Behavioural Competencies

Commitment to Health & Safety

Commitment to Result & Quality (Employees)

Effective Communication (Employees)

Support & Cooperation

Teamwork & Collaboration

Technical Competencies

Working Condition Requirement

Concussion Low

Dirt Mid

Dust Level Mid

Exposure to Chemicals Low

Exposure to light Low

Exposure to sun Low

Gases & Vapors Low

Heat Level High

Hindering Safety Gear Mid

Humidity Level High

Lack of light Low

Noise Level Mid

Oil & Grease Mid