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QA/QC Manager - Pre Cast Yard

30+ days ago 2026/07/02
Construction & Building
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Job description

1. Quality Management System (QMS)
  • Develop, implement, and maintain the Quality Plan, ITPs, SOPs, and Work Instructions for the precast yard.
  • Ensure compliance with ISO 9001, project specifications, and relevant international precast/tunnel standards (e.g., BS EN 206, ACI, ASHTOO, FIB).
  • Conduct internal audits and lead client/consultant audits.
2. Precast Production Quality Control
  • Oversee the quality of segment moulds, rebar cages, gaskets, concrete mix, curing, and final product finishing.
  • Approve concrete mix designs, monitor batching plant operations, and validate trial mix results.
  • Ensure dimensional tolerances, surface finish, weight, lifting points, and embedded items meet design requirements.
  • Implement corrective actions for issues such as honeycombing, cracking, spalling, or misalignment.
3. Testing & Inspection
  • Manage routine tests for:
    • Concrete compressive strength
    • Reinforcement mechanical properties
    • Gasket installation & watertightness
    • Lifting anchors/pins
    • Geometrical checks using templates, laser scanning, or total station
  • Maintain traceability of all test reports and inspection documentation.
4. Documentation & Reporting
  • Prepare and maintain:
    • QC inspection reports
    • NCRs, CARs, and preventive action reports
    • Daily, weekly, and monthly QA/QC summaries
    • Calibration records of instruments
  • Ensure documentation is aligned with project QA/QC requirements.
5. Team Leadership
  • Lead and mentor QA/QC inspectors, lab technicians, and surveyors.
  • Conduct training on quality standards, inspection methods, and workmanship improvement.
  • Coordinate with production, planning, mould maintenance, and HSE departments.
6. Interface & Coordination
  • Act as the primary quality interface with:
    • Client & consultant QA/QC teams
    • Design and technical department
    • External third?party testing agencies
    • TBM / tunnel construction team regarding segment performance feedback
7. Segment Performance & Continuous Improvement
  • Monitor segment rejection rate and perform root?cause analysis.
  • Implement lean production methods for reducing wastage.
  • Drive initiatives to improve durability, dimensional accuracy, and production efficiency.
8. Compliance & Safety
  • Ensure compliance with safety regulations, lifting standards, and handling protocols.
  • Guarantee that precast elements meet structural and durability requirements for long-term tunnel performance.
This job post has been translated by AI and may contain minor differences or errors.
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