JOB PURPOSE
The jobholder is responsible to provide with the engineering expertise in leading the Mechanical Reliability for Multiple Assets (Cluster) in Borouge, Plants, and Equipment in line with the international engineering standards and best practices to enhance the Operations’ operability, productivity, quality, and capacity.
This role includes providing effective Reliability Management Systems, and guidance for Reliability Centred Maintenance activities and Asset Criticality Analysis; conducting analysis of equipment performance, failure data and corrective maintenance history; while ensuring that the Mechanical Reliability Process is established and maintained.
KEY ACCOUNTABILITIES
Job Specific Accountabilities
Maintenance Strategies
- Coordinate and facilitate Reliability Centered Maintenance to optimize equipment and system maintenance strategies.
- Develop/improve predictive, preventive, and major maintenance programs for plant equipment/systems in his plant/area to improve reliability.
- Develop reliability, availability, and integrity improvement plan in conjunction with Managers and Leads in the Maintenance section.
Root Cause Analysis
- Perform troubleshooting, lead a root cause analysis and design review on equipment failures to identify corrective actions, modifications or repair required, and implement new technologies as required.
- When required, introduce new Root Cause Analysis techniques to facilitate equipment failure investigations. And provide guidelines for carrying out Root Cause Analysis methodology and software for maintenance staff.
Compliance & Standards
- Maintain codes of practice (CoP) and ensure that the standards contained in such codes are thoroughly understood and consistently complied with.
- Identify statutory requirements as per local government regulation, ADNOC CoP, OEM, international standards to develop procedures, work instructions and checklist for various activities and requirements.
- Propose improvements in business processes and procedures to reduce risk and improve safety standards of the assets.
Reliability Management System
- Develop and implement Reliability Management System for Mechanical Engineering to ensure a structured consistent, multi-disciplined approach to reliability and integrity improvement.
- Assist in the development of a comprehensive Maintenance Management System for all machinery and equipment.
- Establish a Reliability, Availability, Integrity threats database on the common shared server.
Reliability Improvement
- Participate in the development of engineering and technical solutions to improve reliability performance of systems and equipment.
- Identify the Chronic occurrence of equipment failure modes and components. Suggests the economical long – term solutions. Perform FMEA analysis as needed.
- Track and implement the mechanical reliability recommendations to ensure proper deployment of the targeted improvement.
- Coordinate all machinery related affairs such as studies, load projection, procedures with other ADNOC Group Companies’ staff having similar machinery and within the company for the purpose of improvement in Reliability and Availability.
HSE Excellence
- Keep abreast and knowledgeable on the updates for Health, Safety, Environment, Crisis Management, and Risk Registers for all the performed processes, projects, and activities within the operating zone.
- Promote, communicate, and lead by example all the safety-related communications, updates, standards, and any related topics with co-workers and within any interface.
- Contribute to provide timely feedback and recommendations to leverage a risk-free environment to ensure the ultimate goals of safe workplace.
QUALIFICATIONS, EXPERIENCE, KNOWLEDGE & SKILLS
Minimum Qualification
- Bachelor’s Degree in Mechanical Engineering or equivalent.
- Fluency in English Language; written and oral
Minimum Experience & Knowledge & Skills
- Minimum of 8 years of experience in maintenance of Petrochemical, Oil and Gas industry with 4 years working as Senior Engineer in Reliability & troubleshooting.
- Working experience in maintenance needs, processes, strategies for equipment and systems in petrochemical industry & Oil-gas industry
- Working knowledge on HSE policies applicable in chemical & petrochemical industry.
- Knowledge and understanding of planning tools, techniques, philosophy, and processes existing in an oil/gas or petrochemical industry.
- Facilitation execution by overcoming barriers and obstacles within the complex projects/conditions. And initiate inter-departmental collaboration on projects or methods of operating.
Professional Certifications
- Preferred to be certified in Certification in Reliability Centred Maintenance
- Preferred to be certified in Certification in Root Cause Analysis technique.
- Preferred to be certified in CMRP, CRE.
