Shift Operator RO Plant FW NG

Shift Operator RO Plant FW NG

General Summary

To operate and monitor RO Plant, Fire water station at Utility, equipment and processes in order to support the

achievement of uninterrupted quality supply of utilities to the respective Production process as per production plan.

Trouble shooting and smooth operation of plant as per guidelines given in operation standard. Operator will have

overall Responsibility at plant unit level

Essential Duties and Responsibilities (Key Accountabilities)

RO Plants Operation:

Operate and monitor plant, equipment and processes in order to ensure that plant and processes are

operating within set parameters.

Planning and coordination of utility plant operations within the shift hours according to the main production

plant operational requirement.

Take and record readings of running equipment and daily operating conditions, perform standard data

analysis and record all data in specified log sheets according to set operating procedures.

Carry out routine inspection, adjustment, checking and cleaning of equipment in order to ensure unplanned

plant and process interruptions are minimized.

Follow work permit procedures and ensure all safety measures are taken before handing over equipment /

vessel or pump for maintenance

Maintain the plant and operation area clean and safe for operation

Follow all operating, safety, environment and quality procedures in order to ensure the highest standards of

operation.

Carry out checks for emergency and standby equipment's, test run and maintained in order to ensure it is

kept in good working order at all times.

Communicate clearly with relieving operators on the next shift about current plant / equipment operation,

status and hand over the shift and equipment with full and clear information

During emergency, follow all necessary counter measures and contact appropriate staff as laid down in the

operating procedures in order to ensure that any risk to personnel, plant or process operation are minimized

Participate in the nominated training program for specific knowledge and self-improvement as per the

requirement

Getting acquainted with all operation areas and manage the shift operation if one of the operator is not

available or whenever such situation arises

Operation and monitoring of chemical dosing system. Monitoring and controlling of water quality, chemical

treatment and reporting to concerned superiors in case of abnormality

Performs assigned priority tasks or special jobs under the supervision of Day supervisor.

All required co-ordination and support within different RO plants (Phase1/2/new RO)

Trouble Shooting:

Report any problem affecting the production to the superiors to ensure proper information flow and speedy

resolution.

Review plant operation parameters against the standard to identify trouble and take countermeasure as per

standard

Act as a support to main plants on non-routine plant and process problems.

Safety, Quality & Environment:

Follow the safety standard applicable to the area or plant unit of work. Understand the safety / health policy

and plan of the company and department

Based on the operational experience propose best procedure for safe operation & take quick counter

measures in case unsafe situation as per established standards / procedures, whenever necessary

Participates the safety and audit training at plant level committee of the department

Organization Responsibility:

Communication with other operatives and supervisor for interplant activities.

Communication and co-operation with maintenance personnel for carrying out the maintenance job in the

plant area.

Follow the instructions and any other assigned jobs from supervisor

Policies, Procedures & Operation standards:

Identify and propose improvements to operating standards, and procedures in order to support continuous

improvements in operating procedure or performance.

Assists to day supervisor in preparing Operation standards for the operation of various plants and

equipment's in respective utility plants.

Direct responsible for implementation of standard operation policies and procedures in all utility plant areas

so that all relevant procedural / legislative requirements are fulfilled while delivering a quality, cost-effective

service to customers

Additional Duties and Responsibilities

Assist shift operators during shift duty for any trouble shooting in plant operation.

Identify and propose improvements to operating standards, and procedures in order to support continuous

improvements in operating procedure or performance.

Assists to day supervisor in preparing Operation standards for the operation of various plants and

equipment's in respective utility plants.

Direct responsible for implementation of standard operation policies and procedures in all utility plant areas

so that all relevant procedural / legislative requirements are fulfilled while delivering a quality, cost-effective

service to customers

Minimum Education Qualifications Any preferred professional training

Diploma in Chemical/Mechanical engineering

Or

Bachelor's degree in chemistry (B Sc)

Water Treatment technologies

Chemical handling

Gas testing

Professional Experience Previous Experience/exposure

Recommendations

2 + years in plant trouble shooting &

emergency handling & water analysis

6 + years of experience in utility operation

(like in RO, DR, EAF-CC, Compressed air

plant, NG Station, Fire water system) of

steel plant, fertilizer plant or in

petrochemical plant 3 + experience in

operation of RO, DR, EAF-CC, Compressed

air plant, NG Station, Fire water system in

large steel plant, fertilizer plant or in

petrochemical plant utility department

2 + years' experience as team leader

or Supervisor in steel plant, fertilizer

plant or in petrochemical plant utility

department with high availability &

implementing HSE policy

2 + years of experience PLC and DCS

system for control of plant operation