Operations Supervisor (Downhole Tools Manufacturing and Services) - ID-35485

The Operations Supervisor is responsible for managing machining and welding activities related to the manufacturing and refurbishment of downhole drilling tools. The role ensures compliance with strict oil & gas industry standards (API Q1, API Spec 7‑1), maintains high‑precision tolerances, and drives safe, efficient, and quality‑focused operations

• 1. Production & Operations Management
  • Supervise daily machining and welding operations for downhole tools (mills, PDC bits, stabilizers, subs, etc.)
  • Plan and schedule jobs based on priorities, delivery deadlines, and machine capacity
  • Optimize workflow for CNC machines (turning, milling, deep hole drilling, threading)
  • Coordinate with design, QA/QC, and supply chain teams
• 2. Technical & Process Control
  • Interpret complex engineering drawings and API thread specifications (REG, IF, NC)
  • Oversee precision machining of high‑strength alloy steels and non‑magnetic materials
  • Supervise welding processes including hardfacing, carbide welding, PDC bit repairs, and fabrication
  • Ensure compliance with AWS welding standards
  • Approve machining setups and tooling selection
• 3. Quality Assurance & Compliance
  • Ensure compliance with API Spec 7‑1 and API Q1
  • Monitor dimensional tolerances, surface finish, and thread quality
  • Coordinate NDT activities (MPI, DPI)
  • Review inspection reports and manage NCRs and corrective actions
• 4. Health, Safety & Environment (HSE)
  • Enforce strict HSE policies
  • Conduct risk assessments, toolbox talks, and safety audits
  • Ensure safe handling of heavy components and hazardous materials
  • Investigate incidents and implement preventive actions
• 5. Team Leadership & Development
  • Supervise machinists, CNC operators, welders, and technicians
  • Provide technical guidance and training on API standards and best practices
  • Conduct performance evaluations and manage productivity
• 6. Equipment & Maintenance
  • Oversee maintenance of CNC, deep hole drilling, threading, and welding equipment
  • Ensure calibration of measuring instruments
  • Coordinate preventive maintenance to reduce downtime
  • Improve tooling performance
• 7. Materials & Inventory Control
  • Manage high‑grade materials (4145H mod, Inconel, non‑mag materials)
  • Monitor usage of cutting tools and welding consumables
  • Coordinate procurement of critical materials and spares
  • Reduce scrap and improve material utilization 
• 8. Documentation & Reporting
  • Maintain manufacturing records and material traceability
  • Ensure proper WPS and PQR documentation
  • Track KPIs (rejection rates, on‑time delivery, machine utilization)
  • Prepare reports for management and audits

• • Diploma or Bachelor’s degree in Mechanical / Manufacturing Engineering
  • 7–12 years of experience in oil & gas downhole tools manufacturing
  • Minimum 3–5 years in a supervisory role
  • Strong knowledge of API standards for downhole tools
  • Expertise in CNC machining, deep hole drilling, and threading
  • Hands‑on experience in hardfacing and wear‑resistant coatings
  • Familiarity with NDT methods and quality systems
  • Strong leadership and decision‑making skills
  • Ability to work under pressure and meet tight deadlines
  • API Q1 / Q2 awareness or internal auditor certification
  • Welding certifications (AWS CWI/CWS or CSWIP)
  • NDT Level II (UT / MPI / DPI)
  • ISO 9001 Quality Management System training